The Importance of Proper Welding with Spray Headers
Spray headers are the backbone of many cooling and cleaning systems. They distribute fluid evenly to multiple nozzles, ensuring consistent performance across the entire process. However, one critical factor often overlooked is the quality of the welds used in header fabrication.
Why Welding Matters
Improper welding can lead to:
- Leaks that reduce system efficiency and increase downtime
- Stress points that shorten header life
- Surface irregularities that can trap contaminants, especially critical in sanitary industries like food, beverage, and pharmaceuticals
- Misalignment of nozzles, which alters spray patterns and reduces coverage
Lechler’s Welding Advantage
Lechler, Inc. performs certified in-house welding to ensure headers meet the highest standards of performance and reliability. Each weld is carefully executed and inspected for strength, durability, and smoothness, because even small imperfections can impact nozzle performance.
For example:
- In a descaling header, a poor weld may cause a nozzle to shift slightly off-angle, reducing spray impact on the steel surface
- In a tank cleaning header, improper welding could create crevices that harbor residue, jeopardizing hygienic cleaning standards
- In gas cooling systems, a small weld defect could result in uneven spray distribution, reducing efficiency
The Takeaway
Spray headers are only as good as the welds that hold them together. By choosing Lechler’s engineered systems with certified in-house welding, you ensure long-lasting performance, proper nozzle alignment, and compliance with industry-specific requirements.
Lechler is more than a nozzle manufacturer, we’re your one-stop shop for engineered spray systems, fabrication, and refurbishment.